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hetech
shape

The hetech shape product family represents advanced shape molding solutions for the efficient processing of particle foam.

Shape molding is one of the most important process steps in particle foam production. It determines the final part geometry, dimensional accuracy, surface quality, mechanical properties and overall process efficiency.

With the hetech shape range, customers can choose from different machine concepts depending on material requirements, application, molded part size, processing pressure, mold concept and production goals.

shape molding machines

for precise particle foam processing

Portfolio

Together, these systems ensure stable process control, consistent molded part quality and efficient production workflows.

Elements 06

How Shape Molding Machines Work

During shape molding, pre-expanded particle foam material is processed inside a mold under controlled process conditions.

During the process:

  • pre-expanded beads are filled into the mold cavity
  • steam is applied to heat and fuse the particles
  • pressure, cooling and vacuum are controlled according to the material and product requirements
  • the molded part is stabilized inside the mold
  • the finished part is demolded and transferred to the next production step

Different shape molding technologies are used depending on the material type, processing pressure, molded part size and production requirements.

For example:

  • electric driven systems enable precise and repeatable machine movements
  • 1.6 bar systems are suitable for reliable EPS shape molding applications
  • 5.0 bar systems support demanding EPP applications with higher processing pressure requirements
  • dynamic systems provide hydraulic-free electric drive technology for large EPP molded parts and flexible mold integration
  • shuttle systems improve insert-handling and production flow

The quality of this step directly influences:

  • final part geometry
  • dimensional accuracy
  • surface quality
  • mechanical properties
  • cycle times
  • process stability
  • overall production efficiency


Based on years of expertise in particle foam processing, hetech shape technology is designed to perform these quality-relevant process steps with a high level of precision and repeatability.

The hetech shape systems are used across a wide range of industries where lightweight, insulating, protective or energy-absorbing foam components are required.

Typical applications include:

  • packaging applications
  • technical molded parts
  • insulation components
  • general construction applications
  • automotive applications
  • HVAC
  • large EPP molded parts
  • energy-absorbing components
  • products with inserts
  • applications requiring high dimensional accuracy
  • applications requiring stable mechanical properties
  • production environments with flexible mold requirements

Typical

Applications

Compared to conventional shape molding systems, the hetech shape range offers significant advantages:

Advantages of the

hetech shape product family

Particle Foam Expertise

With years of experience in particle foam processing, hetech combines machine technology, automation expertise and practical process knowledge. This supports reliable fusion, stable part geometry and repeatable product quality.

Stable Process Control

Precisely controlled steam, pressure, cooling, vacuum and demolding processes ensure stable production conditions and reliable part quality.

Precise and Repeatable Production

Electric drive technology enables accurate machine movements and repeatable production results. This supports high dimensional accuracy and consistent molded part quality.

Lower Maintenance Effort

Servo-electric and hydraulic-free drive concepts reduce maintenance requirements and improve machine availability.

Clean and Quiet Machine Operation

By reducing or eliminating hydraulic components, selected hetech shape systems support cleaner and quieter production environments.

Flexible Solutions for Particle Foam Applications

The portfolio covers applications from precise EPS shape molding up to demanding EPP applications with higher processing pressure requirements.

Process Optimization

The combination of precise machine movements, stable process control, flexible mold integration and efficient handling creates an optimized production process for particle foam molded parts.

Optimized Insert-Handling and Production Flow

The hetech shape shuttle supports efficient insert-handling, reduced down times and improved production flow.

High Mold Flexibility

The hetech shape dynamic supports flexible mold integration, including competitor molds, and is especially suitable for large EPP molded parts.

Why

hetech shape?

With decades of experience in particle foam processing, hetech combines machine technology, automation expertise and practical application knowledge into one integrated shape molding solution.

The result is not just a shape molding machine – but a complete process approach focused on:

  • precise molded part production
  • reliable production performance
  • stable process control
  • energy-efficient machine operation
  • clean and quiet production environments
  • flexible mold integration
  • long-term customer success
products hetech
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Welcome to the hetech group

The content you know from HIRSCH Technology and Erlenbach Maschinen is now available here on hetech-group.com.
We’re happy to have you with us.

Scandinavia

Michael Pahl

Phone: +49 6772 801 290
E-Mail: m.pahl@erlenbach.de